Transforming Business Excellence:Process Optimizationby Robato Systems

Our robust, user-friendly, and adaptable production and process optimization applications are guided by analytics, ensuring your team is well-informed about what actions to take, their timing, and ways to enhance their performance.

Data Gathering

Establish connections and gather data.
Collect real-time insights from equipment, systems, and workers.
Visualise and analyse this information on the shop floor.

Bottleneck Assessment

Scrutinize machining and process data.
Identify inefficiencies impacting productivity and profitability.

Enhance Processes

Create sequential workflows.
Optimise processes gradually.
Deliver instructions and apps to factory workers at the opportune moments.

Ineffective processes result in periods of downtime

THE ISSUE

Lack of data-driven operations.
Results in process inefficiencies.
Impairs decision-making.
Affects all aspects of a company's operation.
Consequences include significant downtime and production losses.

THE SOLUTION

Exploit the potential of data.
Infuse human context into machine data.
Scrutinise and pinpoint process bottlenecks.
Introduce improved processes to factory workers promptly and strategically.

Leverage real-time condition data for optimization purposes

It All Begins with Data

Industrial IoT Platform for Machines

Enhance factory floor production efficiency.
Collect and measure all production-related processes.
Analyse machine performance, availability, operator productivity, and quality.

MACHINE DATA COLLECTION

Employ extensive alarm analytics to detect issues.
Receive proactive, AI-powered predictive notifications for diagnosis.
Enhance issue detection and address problems preemptively.

Operator Input

Track machine utilisation at various time intervals: hourly, by shift, daily, weekly, and monthly.
Analyse utilisation trends to pinpoint areas for improvement.
Identify opportunities to enhance efficiency and productivity.

Workflow Designer

Enhance equipment uptime.
Boost service productivity.
Prevent unexpected downtime.

Robust Analytics for Detecting Process Bottlenecks

Gain insight into processes through real-time data visualisation.
Utilise cloud-based machine monitoring and OEE software.
Access automated visualisations of manufacturing production data in real-time..
Enhance processes with this technology.

Cycle Time Analysis

Track spindle load or any analog metric during a part cycle.
Overlay data from multiple cycles, regardless of the time point.
Analyse discrepancies or variations over time

Production Bottleneck Analysis

Monitor processes with operator feedback.
Identify bottlenecks responsible for significant downtime.
Optimise and refine processes to enhance efficiency and reduce downtime.

Quality Assessment Analytics

Recognize deficiencies in the production process through operator input.
Utilise quality data and feedback from operators.
Develop alert systems based on this analysis to notify employees when issues arise.

Create Workflows for Improved Processes

Predict equipment failures and offer solutions.
Provide step-by-step instructions to boost factory worker efficiency.
Tailor notifications and workflow systems for precise information delivery to the appropriate individuals when needed.

Enhance Setup Times

Initiate, halt, and monitor setup times to pinpoint areas requiring enhancement.
Present setup stages and instructions to motivate operators to complete them punctually.

Minimise Changeover Times

Monitor the performance of each changeover and utilise operator analytics for insights.
Calculate average changeover times by shift.
Establish more efficient systems to minimise downtime based on this data.

Enhance Scheduling

Develop workflows that seamlessly integrate with your ERP system.
Utilise real-time production data to trigger workflow parameters.
Automatically reschedule and reorganise jobs as needed based on these triggers.

The MachinoX Pro Difference

QUICK TO DEPLOY

Plug-and-play, simple to use, and easy to scale.

DATA IS INSTANTLY USABLE

Eliminates time-consuming data tag mapping.

DRIVE IMMEDIATE VALUE

Out-of-the-box apps with no initial development required.

CONNECTS TO EVERYTHING

Easily integrates machine data across your digital factory

DEEP MANUFACTURING VERTICAL EXPERTISE

Provides necessary context to enable data actionability

"WE SAVED $ 1.5 MM!"

Gary Bruner, President of Carolina Precision Manufacturing

Learn how MachinoX Pro helped Carolina Precision Manufacturing save over $1.5 million in their first year of machine monitoring.

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