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Production Monitoring Services

MachinoX Pro monitors OEE, machine utilization, and downtime for maximum production efficiency and deep operational insights. No manual data entry required.

Monitoring of production: Automated

  • Access and oversee the status of your machine assets remotely.
  • Seamlessly expand to cover all equipment, whether they are modern or legacy assets.

Tracking machine usage

  • Visualize machine utilization by hour, by shift, by day, by week, by month.
  • Analyze trends and discover hidden capacity on the shop floor.

Machine conditions in real-time

  • Implement a condition-based maintenance program with real-time machine diagnostics and automatically generates work orders from the data.
  • Transfer the data into a Computerised Maintenance Management System (CMMS).

LACK OF VISIBILITY

THE PROBLEM

Unlocking accurate, real-time production data is really hard. Most manufacturers manually collect data from their shop floors and enter it into management systems. This is time-intensive and leads to delayed, inaccurate production data that is not actionable.

This results in massive inefficiencies, from an inability to drive process improvements or justify capital expenditures, to unexpected machine downtime and production losses.

THE SOLUTION

Continuous improvement in manufacturing starts with capturing data from your operations - specifically your machine assets. MachinoX Pro has automated machine data collection to deliver data-driven insights in a matter of minutes.

The data captured from equipment drives immediate insights for both people and systems, enabling them to make better, faster decisions as well as drive automation.

REAL-TIME VISIBILITY

PLUG-AND-PLAY

PRODUCTION MONITORING PLATFORM

Collect data from any machine by connecting the MachinoX Pro Edge to the ethernet port of the control. Software on the edge processes data from the machine in real-time and streams the data securely to the

MachinoX Pro Cloud

Identify and Resolve Downtime

View and manage the status of your machine assets from anywhere. Easily scale across all equipment.

MACHINE UTILIZATION MONITORING

Visualize machine utilization by hour, shift, day, week, and month to analyze trends and uncover hidden capacity across the shop floor.

REAL-TIME MACHINE CONDITIONS

Drive a condition-based maintenance program using real-time machine diagnostics. Push the data into a CMMS to automatically create work orders.

Envision the production process

Streamline production monitoring through automation

Enable operators to achieve production targets by providing real-time insights into performance and promptly identifying production challenges.

MachinoX Pro Cloud

Key Performance Indicator Dashboards

  • Gain real-time insights into machine status and production efficiency.
  • Utilize dashboards featuring easily understandable color-coded tiles for visualization.

Identify and Resolve Downtime

  • Effortlessly gather production data from equipment.
  • No need for manual input from operators.

Identify and Resolve Downtime

  • Ensure timely alerts to the appropriate individuals when action is necessary and maintains a comprehensive audit trail for tracking purposes.
  • Manage incidents through structured workflows, including reassignment and resolution.

ROBUST ANALYTICS

Make informed choices using up-to-the-minute data

  • Gain comprehensive insights into shop floor activities, including individual parts and work orders, with Andon
  • Create precise standards for improved planning, quoting, and scheduling efficiency.

Downtime & Performance

  • Create reports detailing downtime events and quality issues.
  • Utilize Pareto charts to highlight the most common sources of inefficiency.
  • Improve decision-making by focusing efforts on the primary causes.

Task & Operator Documentation

  • Monitor performance for each production run.
  • Compare it to historical data.
  • Analyse performance at various levels: Shift, Cell, Machine and Operator.

Operational Equipment Efficiency (OEE) Performance

  • Visualise actual cycle times.
  • Analyse performance, machine availability, and quality metrics.
  • Monitor and enhance Overall Equipment Efficiency (OEE).

THE DISTINCTIVE ANDON
ADVANTAGE

QUICK TO DEPLOY

  • •Plug-and-play, simple to use, and easy to scale.
  • •Easily connects

DATA IS AUTONOMOUSLY COLLECTED

  • •Collects production data without operator input.
  • •Hits the ground running.

DRIVE IMMEDIATE VALUE

  • •Out-of-the-box apps with no initial development required.
  • •Immediate value.

CONNECTS TO EVERYTHING

  • •Easily captures data from modern and legacy assets.
  • •Smarter data

Deep Manufacturing Vertical Expertise

  • •Provides necessary context for actionable data.
  • •Predictive optimization tool.

Frequently Asked Questions

what is production monitoring ,and why is it important for my manufacturing business ?

How does machine monitoring work, and what types of data can i collect ?

what are the key benefits of using a machine monitoring service ?

can i integrate the machine monitoring into my exsiting production equipment and systems ?

how can machine monitoring help reduce production downtime and improve uptime ?

what analytics and reporting features can i expect from a machine monitoring service ?

is machine monitoring suitable for small and medium-sized manufacturing business , or is it primarly for larger enterprises ?

how can machine monitoring contribute to improving product quality and reducing defects ?

is machine monitoring secure, and how is my data protected ?

what is the typical ROI (return of investment) for implementing a machine monitoring service in a manufacturing facility ?

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